Froth Treatment Froth Treatment
Froth treatment is critical to producing high-quality bitumen while meeting operational and regulatroy requirements

Froth treatment is critical to producing high-quality bitumen while meeting operational and regulatroy requirements

A variety of methods are utilized including inclined plate separators and centrifuges. Although the solids content is lower than the primary extraction process, the froth remains erosive, resulting in mechanical degradation of equipment. Optimizing froth treatment requires accurate measurement of froth composition, precise feed rate control, and effective centrifuge performance to support product quality and regulatory compliance.

Optimize Froth Treatment with Spartan Solutions

From froth composition measurement and centrifuge monitoring to erosive flow measurement, asset reliability, and real-time process optimization, Spartan helps operators improve product quality, equipment performance, and regulatory compliance.

Protect critical assets from erosive wear and unplanned downtime
Improve maintenance and equipment reliability
Optimize froth quality through accurate measurement and process control
Support compliant, high-quality operations

Proven Results in Froth Treatment Operations

For one oil sands operator, pressure control instability in froth settling units caused recurring pressure spikes during process disturbances. As a result, vapour recovery compressors were frequently overloaded, forcing excess hydrocarbon and solvent vapour to be flared. Spartan conducted a comprehensive mass and energy balance analysis and identified unstable pressure control loops as the primary source of the disturbance. After retuning the controllers, the site achieved over $8.5 million in savings and reduced CO₂e emissions by 69,000 tonnes to date.

Talk to one of our experts in the field

+1 (877) 278-6404
Get in touch with an expert, find your nearest office location, or send us a note about your next project.
 
Back To Top